• Skip to main content
  • Skip to header right navigation
  • Skip to site footer

+1-410-472-2900

  • ABOUT
    • SUSTAINABILITY
  • CAREERS
    • ESOP
    • EMPLOYEE BENEFITS
  • OEM PARTNERS
  • SUPPLIERS
  • Facebook
  • Twitter
  • LinkedIn
  • YouTube

SUN Automation Group®

SUN Automation Group®

Everything Corrugated Under SUN

  • HOME
  • SOLUTIONS
    • FEEDING
      • Exact-O-Feed® Lead Edge Feeder for Platen Die Cutters
      • Extend-O-Feed® Lead Edge Feeder for RDC & FFG
      • EZ-COVER Feed Roll Covers
      • BACKSTOP TABLE
    • PRINTING
      • Spectrum® Corrugated Inside & Outside Print
      • Electra-Flow™ Electric Ink Pump
      • ColorMaster® Single Blade Ink System
      • AccuPrint™ Dual Blade Chambered Ink System
      • SunTrac® Vacuum Transfer System
      • Digital Harmonic Register
      • Dwell Unit
      • Domino X630i
    • CONVERTING
      • SUN625HD® Heavy-Duty Rotary Die Cutter
      • Latitude Machinery Corp – FFG & RDC
        • PP-SERIES
        • P-SERIES 66″
        • P-SERIES JUMBO
      • PARA Srl
        • Pallet Inserter
        • PARA Crab System
        • Vertical Work-In-Progress
        • Vacuum Overhead Stacker
        • Pre-Feeder
        • Eleva Palletizer
      • Kolbus
        • BX Motion Pro
        • Kolbus RDG Performance Series 115
        • Kolbus RDS Graphics Series 115
      • Versor Engineering
      • Highcon – Corrugated Packaging Solutions
      • MicroGrind® Anvil Trimmer
    • TECHNOLOGY
      • Helios Corrugated IIOT Platform
      • eProductivity Software
      • SunSet® 3.0 Computer Control System
    • RETROFITS & UPGRADES
      • Machine Rebuilds
  • PARTS & SERVICE
    • PARTS
    • SERVICES
  • RESOURCES
    • NEWS
    • BLOG
    • BROCHURES
    • CASE STUDIES
    • VIDEOS
    • EVENTS
    • WEBINARS
  • CONTACT
    • SALES DIRECTORY
  • REQUEST A QUOTE
  • HOME
  • SOLUTIONS
    • FEEDING
      • Exact-O-Feed® Lead Edge Feeder for Platen Die Cutters
      • Extend-O-Feed® Lead Edge Feeder for RDC & FFG
      • EZ-COVER Feed Roll Covers
      • BACKSTOP TABLE
    • PRINTING
      • Spectrum® Corrugated Inside & Outside Print
      • Electra-Flow™ Electric Ink Pump
      • ColorMaster® Single Blade Ink System
      • AccuPrint™ Dual Blade Chambered Ink System
      • SunTrac® Vacuum Transfer System
      • Digital Harmonic Register
      • Dwell Unit
      • Domino X630i
    • CONVERTING
      • SUN625HD® Heavy-Duty Rotary Die Cutter
      • Latitude Machinery Corp – FFG & RDC
        • PP-SERIES
        • P-SERIES 66″
        • P-SERIES JUMBO
      • PARA Srl
        • Pallet Inserter
        • PARA Crab System
        • Vertical Work-In-Progress
        • Vacuum Overhead Stacker
        • Pre-Feeder
        • Eleva Palletizer
      • Kolbus
        • BX Motion Pro
        • Kolbus RDG Performance Series 115
        • Kolbus RDS Graphics Series 115
      • Versor Engineering
      • Highcon – Corrugated Packaging Solutions
      • MicroGrind® Anvil Trimmer
    • TECHNOLOGY
      • Helios Corrugated IIOT Platform
      • eProductivity Software
      • SunSet® 3.0 Computer Control System
    • RETROFITS & UPGRADES
      • Machine Rebuilds
  • PARTS & SERVICE
    • PARTS
    • SERVICES
  • RESOURCES
    • NEWS
    • BLOG
    • BROCHURES
    • CASE STUDIES
    • VIDEOS
    • EVENTS
    • WEBINARS
  • CONTACT
    • SALES DIRECTORY
  • REQUEST A QUOTE
  • ABOUT
    • SUSTAINABILITY
  • CAREERS
    • ESOP
    • EMPLOYEE BENEFITS
  • OEM PARTNERS
  • SUPPLIERS

Three Ways AI and Machine Learning Can Help Solve Your Labor Shortage Issues

November 29, 2021

Industries heavily dependent on manual labor, such as manufacturing and corrugated, are struggling to fill open positions. One reason for the shortage is the difficulty of finding and training new workers. Artificial Intelligence (AI) and Machine Learning (ML) are helping to address these challenges.

There are no magic bullets for staffing issues, but when used properly, AI and ML can help keep operations running smoothly by reducing the dependence on highly specialized staff that are increasingly spread thin and hard to replace.

It’s a myth that Artificial Intelligence and Machine Learning mean replacing human jobs with robots. In the corrugated space, there is still a considerable role for human oversight and direction, as well as the upkeep of machines. However, integrating AI and Machine Learning ultimately leads to greater efficiency in operations by maximizing output, minimizing downtime while intelligently monitoring routine equipment maintenance needs.

Machine Learning and AI for Corrugated

  1. While running thousands of kicks worth of throughput daily, each machine generates tens of thousands of data points. A purpose-built solution for the corrugated industry, Helios helps predict when machines are in need of maintenance or at risk of experiencing bigger problems. Within all these data points, certain idiosyncrasies, or anomalies, take place. Helios can, over time, begin to predict when a machine needs maintenance or is at risk of larger-scale failure.  With knowledge of potential issues coming to light before they happen, Helios effectively stops them from becoming real problems. The real-time insights Helios provides can make all the difference in keeping box plants on track and performing optimally.
  2. Access to these data and insights decrease an operation’s dependency on individuals with very specialized institutional knowledge, experience, and training. In an operation that is not outfitted with a corrugated manufacturing monitoring system, the pressure would fall squarely on the shoulders of experienced technicians to optimize machine throughput and to detect and adjust maintenance-related issues. With these individuals increasingly difficult to find, keep, and train, many box plants are not performing at the highest level, or are at risk for major malfunction.
  3. With real data to inform the replacement of parts and maintenance, the operation can save money by eliminating dependence on recommended maintenance intervals for components.  All of this can be monitored from anywhere, in real-time, meaning once again, no need for dozens of specialized on-site experts to constantly check each component of each machine to make sure it is functioning properly and at optimal capacity.

Each of these factors leads to overall increased operational efficiency and accurate maintenance monitoring means higher margins and a larger bottom-line.

Get Started Today

Help decrease your operation’s reliance on the hard-to-find specialized oversight staff and continue to support your dedicated team by leveling up your operational intelligence through Helios AI. This is an exciting time in the industry, especially when using data and leveraging machine learning to improve decision-making. Contact Helios AI today to learn more about how we tailor our insights to your operation.

Category: Blog, Learn
Previous Post:New LMC Jumbo Rotary Die Cutter Installed at Gerrity in Ontario
Next Post:Helios Glossary of Terms

Sidebar

Upcoming Events

Oct 20
October 20 - October 22

CorrExpo

View Calendar

Latest News

Sun Automation Group Expands Expertise with Key Industry Hires Following Executed Agreement with Kolbus

March 26, 2025

Proven Performance: Paige Company Embraces Innovation

March 7, 2025

SUN Automation Group Expands Corrugated Offerings Through Strategic Partnership with Kolbus Group

February 24, 2025

SUN Automation Group®

REQUEST A QUOTE
REQUEST PARTS
REQUEST SERVICE
  • Facebook
  • Twitter
  • LinkedIn
  • YouTube

Phone +1 (410) 472-2900

Email [email protected]

Global Solutions for Modern and Legacy Equipment for Converting Corrugated Board

Copyright © 2025 · All Rights Reserved – 100% Employee Owned

Privacy Policy

Manage Consent

We use cookies to improve your experience and analyze website traffic. By clicking ‘Accept’, you consent to our use of cookies. You can manage your preferences below.

Functional Always active
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
Preferences
The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user.
Statistics
The technical storage or access that is used exclusively for statistical purposes. The technical storage or access that is used exclusively for anonymous statistical purposes. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.
Marketing
The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.
Manage options Manage services Manage {vendor_count} vendors Read more about these purposes
View preferences
{title} {title} {title}
Manage Consent
To provide the best experiences, we use technologies like cookies to store and/or access device information. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. Not consenting or withdrawing consent, may adversely affect certain features and functions.
Functional Always active
The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network.
Preferences
The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user.
Statistics
The technical storage or access that is used exclusively for statistical purposes. The technical storage or access that is used exclusively for anonymous statistical purposes. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you.
Marketing
The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes.
Manage options Manage services Manage {vendor_count} vendors Read more about these purposes
View preferences
{title} {title} {title}